LED battery charge indicator circuit. 12 volt battery charge control circuit

Making a battery charging control circuit for a car

In this article I want to tell you how to make automatic control over the charger, that is, so that the charger turns itself off when charging is complete, and when the battery voltage drops, the charger turns on again.

My father asked me to make this device, since the garage is located a little far from home and running around to check how the charger installed to charge the battery is doing there is not very convenient. Of course, it was possible to buy this device on Ali, but after the introduction of payment for delivery, the price went up and therefore it was decided to make a homemade product with your own hands. If anyone wants to buy a ready-made board, here is the link..http://ali.pub/1pdfut

I looked for the board on the internet in .lay format, but couldn’t find it. I decided to do everything myself. And I got acquainted with the Sprint Layout program for the first time. therefore, I simply did not know about many functions (for example, a template), I drew everything by hand. It’s good that the board is not that big, everything turned out fine. Next, hydrogen peroxide with citric acid and etching. I tinned all the paths and drilled holes. Next is soldering of parts, Well, here is the finished module

Pattern to repeat;

Board in .lay format download…

All the best…

xn--100--j4dau4ec0ao.xn--p1ai

Simple battery charge and discharge indicator

This battery charge indicator is based on an adjustable zener diode TL431. Using two resistors, you can set the breakdown voltage in the range from 2.5 V to 36 V.

I will give two schemes for using the TL431 as a battery charge/discharge indicator. The first circuit is intended for a discharge indicator, and the second for a charge level indicator.

The only difference is the addition npn transistor, which will turn on some kind of signaling device, for example, an LED or a buzzer. Below I will give a method for calculating resistance R1 and examples for some voltages.

Low battery indicator circuit

The zener diode works in such a way that it begins to conduct current when a certain voltage is exceeded on it, the threshold of which we can set using a voltage divider on resistors R1 and R2. In the case of a discharge indicator, the LED indicator should be illuminated when the battery voltage is less than required. Therefore, an n-p-n transistor is added to the circuit.

As you can see, the adjustable zener diode regulates the negative potential, so a resistor R3 is added to the circuit, whose task is to turn on the transistor when TL431 is turned off. This resistor is 11k, selected by trial and error. Resistor R4 serves to limit the current on the LED; it can be calculated using Ohm's law.

Of course, you can do without a transistor, but then the LED will go out when the voltage drops below the set level - the diagram is below. Of course, such a circuit will not work at low voltages due to the lack of sufficient voltage and/or current to power the LED. This circuit has one drawback, which is the constant current consumption, around 10 mA.

Battery charge indicator circuit

IN in this case The charge indicator will be constantly on when the voltage is greater than what we defined with R1 and R2. Resistor R3 serves to limit the current to the diode.

It's time for what everyone likes the most - maths

I already said at the beginning that the breakdown voltage can be changed from 2.5V to 36V via the "Ref" input. So let's try to do some math. Let's assume that the indicator should light up when the battery voltage drops below 12 volts.

The resistance of resistor R2 can be of any value. However, it is best to use round numbers (to make counting easier), such as 1k (1000 ohms), 10k (10,000 ohms).

We calculate resistor R1 using the following formula:

R1=R2*(Vo/2.5V - 1)

Let's assume that our resistor R2 has a resistance of 1k (1000 Ohms).

Vo is the voltage at which breakdown should occur (in our case 12V).

R1=1000*((12/2.5) - 1)= 1000(4.8 - 1)= 1000*3.8=3.8k (3800 Ohm).

That is, the resistance of the resistors for 12V looks like this:

And here is a small list for the lazy. For resistor R2=1k, resistance R1 will be:

5V – 1k
7.2V – 1.88k
9V – 2.6k
12V – 3.8k
15V - 5k
18V – 6.2k
20V – 7k
24V – 8.6k

For a low voltage, for example, 3.6V, resistor R2 should have a higher resistance, for example, 10k, since the current consumption of the circuit will be less.

Source

www.joyta.ru

The simplest battery level indicator

The most amazing thing is that the charge level indicator circuit battery contains no transistors, no microcircuits, no zener diodes. Only LEDs and resistors connected in such a way that the level of the supplied voltage is indicated.

Indicator circuit

The operation of the device is based on the initial turn-on voltage of the LED. Any LED is semiconductor device, which has a voltage limit point, only exceeding which it begins to work (shine). Unlike an incandescent lamp, which has almost linear current-voltage characteristics, the LED is very close to the characteristics of a zener diode, with a sharp slope of the current as the voltage increases. If you connect the LEDs in a circuit in series with resistors, then each LED will begin to turn on only after the voltage exceeds the sum of the LEDs in the chain for each section of the chain separately. The voltage threshold for opening or starting to light an LED can range from 1.8 V to 2.6 V. It all depends on the specific brand. As a result, each LED lights up only after the previous one lights up.

Assembling the battery charge level indicator

I assembled the circuit on a universal circuit board, soldering the outputs of the elements together. For better perception, I took LEDs of different colors. Such an indicator can be made not only with six LEDs, but, for example, with four. The indicator can be used not only for a battery, but to create a level indication on music speakers. By connecting the device to the output of the power amplifier, parallel to the speaker. In this way, critical levels for the speaker system can be monitored. It is possible to find other applications for this truly very simple circuit.

sdelaysam-svoimirukami.ru

LED battery charge indicator

A battery charge indicator is a necessary thing in the household of any motorist. The relevance of such a device increases many times over when, for some reason, a car refuses to start on a cold winter morning. In this situation, it’s worth deciding whether to call a friend to come and help you start from your battery, or whether the battery has died for a long time, having discharged below a critical level.

Why monitor your battery's condition?

A car battery consists of six batteries connected in series with a supply voltage of 2.1 - 2.16V. Normally, the battery should produce 13 - 13.5V. Significant discharge of the battery should not be allowed, since this reduces the density and, accordingly, increases the freezing temperature of the electrolyte.

The higher the battery wear, the less time it holds a charge. In the warm season, this is not critical, but in winter, side lights forgotten while turned on can completely “kill” the battery by the time it is returned, turning the contents into a piece of ice.

In the table you can see the freezing temperature of the electrolyte, depending on the degree of charge of the unit.

Dependence of the freezing temperature of the electrolyte on the state of charge of the battery

Electrolyte density, mg/cm. cube	Voltage, V (no load)	Voltage, V (with load 100 A)	Battery charge level, %	Electrolyte freezing temperature, gr. Celsius
1110	11,7	8,4	0,0	-7
1130	11,8	8,7	10,0	-9
1140	11,9	8,8	20,0	-11
1150	11,9	9,0	25,0	-13
1160	12,0	9,1	30,0	-14
1180	12,1	9,5	45,0	-18
1190	12,2	9,6	50,0	-24
1210	12,3	9,9	60,0	-32
1220	12,4	10,1	70,0	-37
1230	12,4	10,2	75,0	-42
1240	12,5	10,3	80,0	-46
1270	12,7	10,8	100,0	-60

A drop in charge level below 70% is considered critical. All automotive electrical appliances consume current, not voltage. Without load, even a severely discharged battery can show normal voltage. But at a low level, during engine startup, a strong voltage drop will be noted, which is an alarming signal.

It is possible to notice an approaching disaster in a timely manner only if an indicator is installed directly in the cabin. If, while the car is running, it constantly signals about discharge, it’s time to go to the service station.

What indicators exist

Many batteries, especially maintenance-free ones, have a built-in sensor (hygrometer), the operating principle of which is based on measuring the density of the electrolyte.

This sensor monitors the condition of the electrolyte and the relative value of its indicators. It is not very convenient to climb under the hood of a car several times to check the condition of the electrolyte in different operating modes.

Electronic devices are much more convenient for monitoring the condition of the battery.

Types of battery charge indicators

Automotive stores sell many of these devices, differing in design and functionality. Factory devices are conventionally divided into several types.

By connection method:

to the cigarette lighter socket;
to the on-board network.

By signal display method:

analog;
digital.

The principle of operation is the same, determining the battery charge level and displaying information in a visual form.

Schematic diagram indicator

There are dozens of different control schemes, but they produce identical results. It is possible to assemble such a device yourself from scrap materials. The choice of circuit and components depends solely on your capabilities, imagination and the assortment of the nearest radio store.

Here is a diagram to understand how the LED battery charge indicator works. This portable model can be assembled “on your knee” in a few minutes.

D809 - a 9V zener diode limits the voltage on the LEDs, and the differentiator itself is assembled on three resistors. This LED indicator is triggered by current in the circuit. At a voltage of 14V and above, the current is sufficient to light up all the LEDs; at a voltage of 12-13.5V, VD2 and VD3 light up, below 12V - VD1.

A more advanced option with a minimum of parts can be assembled using a budget voltage indicator - the AN6884 (KA2284) chip.

Circuit of LED battery charge level indicator on voltage comparator

The circuit operates on the principle of a comparator. VD1 is a 7.6V zener diode, it serves as a reference voltage source. R1 – voltage divider. At initial setup it is set in such a position that at a voltage of 14V all the LEDs light up. The voltage supplied to inputs 8 and 9 is compared through a comparator, and the result is decoded into 5 levels, lighting the corresponding LEDs.

Battery charging controller

To monitor the battery status during operation charger, we make a battery charge controller. The device circuit and components used are as accessible as possible, while at the same time providing complete control over the battery recharging process.

The operating principle of the controller is as follows: as long as the voltage on the battery is below the charging voltage, the green LED lights up. As soon as the voltage is equal, the transistor opens, lighting up the red LED. Changing the resistor in front of the base of the transistor changes the voltage level required to turn on the transistor.

This is a universal monitoring circuit that can be used for both high-power car batteries and miniature lithium batteries.

svetodiodinfo.ru

How to make a battery charge indicator using LEDs?

Successful starting of a car engine largely depends on the state of charge of the battery. Regularly checking the voltage at the terminals with a multimeter is inconvenient. It is much more practical to use a digital or analog indicator located next to the dashboard. You can make the simplest battery charge indicator yourself, in which five LEDs help track the gradual discharge or charge of the battery.

Schematic diagram

The considered circuit diagram of a charge level indicator is the simplest device that displays the charge level of a 12-volt battery.
Its key element is the LM339 microcircuit, in the housing of which 4 operational amplifiers (comparators) of the same type are assembled. The general view of LM339 and the pin assignments are shown in the figure.
The direct and inverse inputs of the comparators are connected through resistive dividers. 5 mm indicator LEDs are used as a load.

Diode VD1 serves to protect the microcircuit from accidental polarity changes. Zener diode VD2 sets the reference voltage, which is the standard for future measurements. Resistors R1-R4 limit the current through the LEDs.

Principle of operation

The LED battery charge indicator circuit works as follows. A voltage of 6.2 volts stabilized using resistor R7 and zener diode VD2 is supplied to a resistive divider assembled from R8-R12. As can be seen from the diagram, reference voltages are formed between each pair of these resistors different levels, which are supplied to the direct inputs of the comparators. In turn, the inverse inputs are interconnected and connected to the terminals of the battery through resistors R5 and R6.

During the process of charging (discharging) the battery, the voltage at the inverse inputs gradually changes, which leads to alternating switching of the comparators. Let's consider the operation of the operational amplifier OP1, which is responsible for the indication maximum level battery charge. Let's set the condition: if the charged battery has a voltage of 13.5 V, then the last LED starts to light. The threshold voltage at its direct input at which this LED will light up is calculated using the formula: UOP1+ = UST VD2 – UR8, UST VD2 = UR8+ UR9+ UR10+ UR11+ UR12 = I*(R8+R9+R10+R11+R12)I= UST VD2 /(R8+R9+R10+R11+R12) = 6.2/(5100+1000+1000+1000+10000) = 0.34 mA,UR8 = I*R8=0.34 mA*5.1 kOhm= 1.7 VUOP1+ = 6.2-1.7 = 4.5 V

This means that when the inverse input reaches a potential of more than 4.5 volts, the comparator OP1 will switch and a low voltage level will appear at its output, and the LED will light up. Using these formulas, you can calculate the potential at the direct inputs of each operational amplifier. The potential at the inverse inputs is found from the equality: UOP1- = I*R5 = UBAT – I*R6.

Printed circuit board and assembly parts

Printed circuit board made from single-sided foil PCB measuring 40 by 37 mm, which can be downloaded here. It is designed for mounting DIP elements next type:

MLT-0.125 W resistors with an accuracy of at least 5% (E24 series) R1, R2, R3, R4, R7, R9, R10, R11 – 1 kOhm, R5, R8 – 5.1 kOhm, R6, R12 – 10 kOhm;
any low-power diode VD1 with a reverse voltage of at least 30 V, for example, 1N4148;
Zener diode VD2 is low-power with a stabilization voltage of 6.2 V. For example, KS162A, BZX55C6V2;
LEDs LED1-LED5 – indicator type AL307 of any color.

This circuit can be used not only to monitor the voltage on 12 volt batteries. By recalculating the values of the resistors located in the input circuits, we get an LED indicator for any desired voltage. To do this, you should set the threshold voltages at which the LEDs will turn on, and then use the formulas for recalculating the resistances given above.

Li-ion battery discharge indicator circuits to determine the charge level of a lithium battery (for example, 18650)

What could be sadder than a suddenly dead battery in a quadcopter during a flight or a metal detector turning off in a promising clearing? Now, if only you could find out in advance how charged the battery is! Then we could connect the charger or install a new set of batteries without waiting for sad consequences.

And this is where the idea is born to make some kind of indicator that will give a signal in advance that the battery will soon run out. Radio amateurs all over the world have been working on the implementation of this task, and today there is a whole car and a small cart of various circuit solutions - from circuits on a single transistor to sophisticated devices on microcontrollers.

Attention! The diagrams presented in the article only indicate low voltage on the battery. To prevent deep discharge, you must manually turn off the load or use discharge controllers.

Option #1

Let's start, perhaps, with a simple circuit using a zener diode and a transistor:

Let's figure out how it works.

As long as the voltage is above a certain threshold (2.0 Volts), the zener diode is in breakdown, accordingly, the transistor is closed and all the current flows through the green LED. As soon as the voltage on the battery begins to drop and reaches a value of the order of 2.0V + 1.2V (voltage drop at the base-emitter junction of transistor VT1), the transistor begins to open and the current begins to be redistributed between both LEDs.

If we take a two-color LED, we get a smooth transition from green to red, including the entire intermediate gamut of colors.

The typical forward voltage difference in bi-color LEDs is 0.25 Volts (red lights up at lower voltage). It is this difference that determines the area of complete transition between green and red.

Thus, despite its simplicity, the circuit allows you to know in advance that the battery has begun to run out. As long as the battery voltage is 3.25V or more, the green LED lights up. In the interval between 3.00 and 3.25V, red begins to mix with green - the closer to 3.00 Volts, the more red. And finally, at 3V only pure red lights up.

The disadvantage of the circuit is the complexity of selecting zener diodes to obtain the required response threshold, as well as the constant current consumption of about 1 mA. Well, it is possible that colorblind people will not appreciate this idea with changing colors.

By the way, if you put a different type of transistor in this circuit, it can be made to work in the opposite way - the transition from green to red will occur, on the contrary, if the input voltage increases. Here is the modified diagram:

Option No. 2

The following circuit uses the TL431 chip, which is a precision voltage regulator.

The response threshold is determined by the voltage divider R2-R3. With the ratings indicated in the diagram, it is 3.2 Volts. When the battery voltage drops to this value, the microcircuit stops bypassing the LED and it lights up. This will be a signal that the battery is completely discharged (minimum permissible voltage on one li-ion bank is 3.0 V).

If a battery of several series connected batteries is used to power the device lithium ion battery, then the above circuit must be connected to each bank separately. Like this:

To configure the circuit, we connect an adjustable power supply instead of batteries and select resistor R2 (R4) to ensure that the LED lights up at the moment we need.

Option #3

And here is a simple diagram of a discharge indicator li-ion battery on two transistors:
The response threshold is set by resistors R2, R3. Old Soviet transistors can be replaced with BC237, BC238, BC317 (KT3102) and BC556, BC557 (KT3107).

Option No. 4

A circuit with two field-effect transistors that literally consumes microcurrents in standby mode.

When the circuit is connected to a power source, a positive voltage at the gate of transistor VT1 is generated using a divider R1-R2. If the voltage is higher than the cut-off voltage field effect transistor, it opens and pulls shutter VT2 to the ground, thereby closing it.

At a certain point, as the battery discharges, the voltage removed from the divider becomes insufficient to unlock VT1 and it closes. Consequently, a voltage close to the supply voltage appears at the gate of the second field switch. It opens and lights up the LED. The LED glow signals to us that the battery needs to be recharged.

Any n-channel transistors with a low cutoff voltage will do (the lower the better). The performance of the 2N7000 in this circuit has not been tested.

Option #5

On three transistors:

I think the diagram needs no explanation. Thanks to the large coefficient. strengthening three transistor stages, the circuit works very clearly - between a lit and a non-lit LED, a difference of 1 hundredth of a volt is enough. Current consumption when the indication is on is 3 mA, when the LED is off - 0.3 mA.

Despite the bulky appearance of the circuit, the finished board has fairly modest dimensions:

From the VT2 collector you can take a signal that allows the load to be connected: 1 - allowed, 0 - disabled.

Transistors BC848 and BC856 can be replaced with BC546 and BC556, respectively.

Option #6

I like this circuit because it not only turns on the indication, but also cuts off the load.

The only pity is that the circuit itself does not disconnect from the battery, continuing to consume energy. And thanks to the constantly burning LED, it eats a lot.

The green LED in this case acts as a reference voltage source, consuming a current of about 15-20 mA. To get rid of such a voracious element, instead of a reference voltage source, you can use the same TL431, connecting it according to the following circuit*:

*connect the TL431 cathode to the 2nd pin of LM393.

Option No. 7

Circuit using so-called voltage monitors. They are also called voltage supervisors and detectors. These are specialized microcircuits designed specifically for voltage monitoring.

Here, for example, is a circuit that lights up an LED when the battery voltage drops to 3.1V. Assembled on BD4731.

Agree, it couldn’t be simpler! The BD47xx has an open collector output and also self-limites the output current to 12 mA. This allows you to connect an LED to it directly, without limiting resistors.

Similarly, you can apply any other supervisor to any other voltage.

Here are a few more options to choose from:

at 3.08V: TS809CXD, TCM809TENB713, MCP103T-315E/TT, CAT809TTBI-G;
at 2.93V: MCP102T-300E/TT, TPS3809K33DBVRG4, TPS3825-33DBVT, CAT811STBI-T3;
MN1380 series (or 1381, 1382 - they differ only in their housings). For our purposes, the option with an open drain is best suited, as evidenced by the additional number “1” in the designation of the microcircuit - MN13801, MN13811, MN13821. The response voltage is determined by the letter index: MN13811-L is exactly 3.0 Volts.

You can also take the Soviet analogue - KR1171SPkhkh:

Depending on the digital designation, the detection voltage will be different:

The voltage grid is not very suitable for monitoring li-ion batteries, but I don’t think it’s worth completely discounting this microcircuit.

The undeniable advantages of voltage monitor circuits are extremely low power consumption when turned off (units and even fractions of microamps), as well as its extreme simplicity. Often the entire circuit fits directly on the LED terminals:

To make the discharge indication even more noticeable, the output of the voltage detector can be loaded onto a flashing LED (for example, L-314 series). Or assemble a simple “blinker” yourself using two bipolar transistors.

An example of a finished circuit that notifies of a low battery using a flashing LED is shown below:

Another circuit with a blinking LED will be discussed below.

Option No. 8

A cool circuit that starts the LED blinking if the voltage is on lithium battery will drop to 3.0 Volts:

This circuit causes a super-bright LED to flash with a duty cycle of 2.5% (i.e. long pause - short flash - pause again). This allows you to reduce the current consumption to ridiculous values - in the off state the circuit consumes 50 nA (nano!), and in the LED blinking mode - only 35 μA. Can you suggest something more economical? Hardly.

As you can see, the operation of most discharge control circuits comes down to comparing a certain reference voltage with a controlled voltage. Subsequently, this difference is amplified and turns the LED on/off.

Typically, a transistor stage or an operational amplifier connected in a comparator circuit is used as an amplifier for the difference between the reference voltage and the voltage on the lithium battery.

But there is another solution. Logic elements - inverters - can be used as an amplifier. Yes, it's an unconventional use of logic, but it works. A similar diagram is shown in the following version.

Option No. 9

Circuit diagram for 74HC04.

The operating voltage of the zener diode must be lower than the circuit's response voltage. For example, you can take zener diodes of 2.0 - 2.7 Volts. Fine adjustment of the response threshold is set by resistor R2.

The circuit consumes about 2 mA from the battery, so it must also be turned on after the power switch.

Option No. 10

This is not even a discharge indicator, but rather an entire LED voltmeter! A linear scale of 10 LEDs gives a clear picture of the battery status. All functionality is implemented on just one single LM3914 chip:

Divider R3-R4-R5 sets the lower (DIV_LO) and upper (DIV_HI) threshold voltages. With the values indicated in the diagram, the glow of the upper LED corresponds to a voltage of 4.2 Volts, and when the voltage drops below 3 volts, the last (lower) LED will go out.

By connecting the 9th pin of the microcircuit to ground, you can switch it to point mode. In this mode, only one LED corresponding to the supply voltage is always lit. If you leave it as in the diagram, then a whole scale of LEDs will light up, which is irrational from an economical point of view.

For LEDs, you need to use only red LEDs, because... they have the lowest direct voltage during operation. If, for example, we take blue LEDs, then if the battery runs down to 3 volts, they most likely will not light up at all.

The chip itself consumes about 2.5 mA, plus 5 mA for each lit LED.

A disadvantage of the circuit is the impossibility of individually adjusting the ignition threshold of each LED. You can set only the initial and final values, and the divider built into the chip will divide this interval into equal 9 segments. But, as you know, towards the end of the discharge, the voltage on the battery begins to drop very rapidly. The difference between batteries discharged by 10% and 20% can be tenths of a volt, but if you compare the same batteries, only discharged by 90% and 100%, you can see a difference of a whole volt!

A typical Li-ion battery discharge graph shown below clearly demonstrates this circumstance:

Thus, using a linear scale to indicate the degree of battery discharge does not seem very practical. We need a circuit that allows us to set the exact voltage values at which a particular LED will light up.

Full control over when the LEDs turn on is given by the circuit presented below.

Option No. 11

This circuit is a 4-digit battery/battery voltage indicator. Implemented on four op-amps included in the LM339 chip.

The circuit is operational up to a voltage of 2 Volts and consumes less than a milliampere (not counting the LED).

Of course, to reflect the real value of the used and remaining battery capacity, it is necessary to take into account the discharge curve of the battery used (taking into account the load current) when setting up the circuit. This will allow you to set precise voltage values corresponding to, for example, 5%-25%-50%-100% of residual capacity.

Option No. 12

And, of course, the widest scope opens up when using microcontrollers with a built-in reference voltage source and an ADC input. Here the functionality is limited only by your imagination and programming ability.

As an example we will give the simplest scheme on the ATMega328 controller.

Although here, to reduce the size of the board, it would be better to take the 8-legged ATTiny13 in the SOP8 package. Then it would be absolutely gorgeous. But let this be your homework.

The LED is tricolor (from LED strip), but only red and green are involved.

The finished program (sketch) can be downloaded from this link.

The program works as follows: every 10 seconds the supply voltage is polled. Based on the measurement results, the MK controls the LEDs using PWM, which allows you to obtain different shades of light by mixing red and green colors.

A freshly charged battery produces about 4.1V - the green indicator lights up. During charging, a voltage of 4.2V is present on the battery, and the green LED will blink. As soon as the voltage drops below 3.5V, the red LED will start blinking. This will be a signal that the battery is almost empty and it is time to charge it. In the rest of the voltage range, the indicator will change color from green to red (depending on the voltage).

Option No. 13

Well, for starters, I propose the option of reworking the standard protection board (they are also called charge-discharge controllers), turning it into an indicator of a dead battery.

These boards (PCB modules) are extracted from old batteries mobile phones almost on an industrial scale. You just pick up a discarded mobile phone battery on the street, gut it, and the board is in your hands. Dispose of everything else as intended.

Attention!!! There are boards that include overdischarge protection at unacceptably low voltage (2.5V and below). Therefore, from all the boards you have, you need to select only those copies that operate at the correct voltage (3.0-3.2V).

Most often, a PCB board looks like this:

Microassembly 8205 is two milliohm field devices assembled in one housing.

By making some changes to the circuit (shown in red), we will get an excellent li-ion battery discharge indicator that consumes virtually no current when turned off.

Since transistor VT1.2 is responsible for disconnecting the charger from the battery bank when overcharging, it is superfluous in our circuit. Therefore, we completely eliminated this transistor from operation by breaking the drain circuit.

Resistor R3 limits the current through the LED. Its resistance must be selected in such a way that the glow of the LED is already noticeable, but the current consumed is not yet too high.

By the way, you can save all the functions of the protection module, and make the indication using a separate transistor that controls the LED. That is, the indicator will light up simultaneously with the battery turning off at the moment of discharge.

Instead of the 2N3906, any low-power pnp transistor you have on hand will do. Simply soldering the LED directly will not work, because... The output current of the microcircuit that controls the switches is too small and requires amplification.

Please take into account the fact that the discharge indicator circuits themselves consume battery power! To avoid unacceptable discharge, connect indicator circuits after the power switch or use protection circuits that prevent deep discharge.

As is probably not difficult to guess, the circuits can be used vice versa - as a charge indicator.

electro-shema.ru

Indicator for checking and monitoring the battery charge level

How can you make a simple voltage indicator for a 12V battery, which is used in cars, scooters, and other equipment. Having understood the principle of operation of the indicator circuit and the purpose of its parts, the circuit can be adjusted to almost any type of rechargeable battery by changing the ratings of the corresponding electronic components.

It is no secret that it is necessary to control the discharge of batteries, since they have a threshold voltage. If the battery is discharged below the threshold voltage, a significant part of its capacity will be lost, as a result it will not be able to produce the declared current, and buying a new one is not a cheap pleasure.

A circuit diagram with the values indicated in it will give approximate information about the voltage at the battery terminals using three LEDs. LEDs can be of any color, but it is recommended to use the ones shown in the photo; they will give a clearer associated idea of the condition of the battery (photo 3).

If the green LED is on, the battery voltage is within normal limits (from 11.6 to 13 Volts). Lights up white – voltage is 13 Volts or more. When the red LED is on, it is necessary to disconnect the load, the battery needs to be recharged with a current of 0.1 A., since the battery voltage is below 11.5 V, the battery is discharged by more than 80%.

Attention, the values indicated are approximate, there may be differences, it all depends on the characteristics of the components used in the circuit.

The LEDs used in the circuit have very low current consumption, less than 15(mA). Those who are not satisfied with this can put a clock button in the gap, in this case the battery will be checked by turning on the button and analyzing the color of the lit LED. The board must be protected from water and secured to the battery. The result is a primitive voltmeter with a constant source of energy; the condition of the battery can be checked at any time.

The board is very small in size - 2.2 cm. The Im358 chip is used in a DIP-8 package, the accuracy of precision resistors is 1%, with the exception of current limiters. You can install any LEDs (3 mm, 5 mm) with a current of 20 mA.

The control was carried out using a laboratory power supply on a linear stabilizer LM 317, the device operates clearly, two LEDs can glow simultaneously. For precise tuning, it is recommended to use tuning resistors (photo 2), with their help you can adjust the voltages at which the LEDs light up as accurately as possible. Operation of the battery charge level indicator circuit. The main part is the LM393 or LM358 microcircuit (analogues of KR1401CA3 / KF1401CA3), which contains two comparators (photo 5).

As we can see from (photo 5) there are eight legs, four and eight are power supply, the rest are inputs and outputs of the comparator. Let's look at the operating principle of one of them, there are three outputs, two inputs (direct (non-inverting) “+” and one inverting “-”) output. The reference voltage is supplied to the inverting “+” (the one supplied to the inverting “-” input is compared with it). If the direct voltage is greater than that at the inverting input, (-) power will be at the output, in the case where it is the other way around (the voltage at the inverting is greater than on the direct one) at the (+) power output.

The zener diode is connected in the circuit in reverse (anode to (-) cathode to (+)), it has, as they say, a working current, with it it will stabilize well, look at the graph (photo 7).

Depending on the voltage and power of the zener diodes, the current differs; the documentation indicates the minimum current (Iz) and maximum current (Izm) of stabilization. It is necessary to select the desired one in the specified interval, although the minimum will be sufficient; the resistor makes it possible to achieve the required current value.

Let's take a look at the calculation: the total voltage is 10 V, the zener diode is designed for 5.6 V, we have 10-5.6 = 4.4 V. According to the documentation, min Ist = 5 mA. As a result, we have R = 4.4 V / 0.005 A = 880 Ohm. Small deviations in the resistance of the resistor are possible, this is not significant, the main condition is a current of at least Iz.

The voltage divider includes three resistors 100 kOhm, 10 kOhm, 82 kOhm. A certain voltage “settles” on these passive components, then it is supplied to the inverting input.

The voltage depends on the battery charge level. The circuit works as follows, ZD1 5V6 zener diode which supplies a voltage of 5.6 V to the direct inputs (the reference voltage is compared with the voltage at the non-direct inputs).

In the event of a severe discharge of the battery, a voltage less than the direct input will be applied to the indirect input of the first comparator. A higher voltage will also be supplied to the input of the second comparator.

As a result, the first one will give “-” at the output, the second “+”, the red LED will light up.

The green LED will light if the first comparator outputs “+” and the second “-”. The white LED will light up if two comparators supply “+” at the output; for the same reason, it is possible for the green and white LEDs to light up simultaneously.

In modern practice, there are still cars that do not have an on-board computer or a display with a battery charge indicator. Driving without an indicator may result in the engine stopping completely and making it impossible to start it in the future.

The battery charge indicator performs two functions: it shows the charging current of the battery from the generator and informatively the amount of charge of the battery. There are several ways to fix this problem in a car. One of them is the simplest, to make a device with your own hands indicating battery charging.

Available sources contain many proposals for manufacturing a digital current circuit for such a device. It has a fairly simple appearance. To do this, you need skills in soldering radio components and the desire to assemble the device with your own hands. Select LED, Zener diode, breadboard and resistors. The diagram of the battery charge indicator is shown in the figure below.

Principle of operation

The LED indicator, thanks to the presence of three LED colors, can show different phases of charging current. Start of charging. Working middle. Process end warning. This circuit gives us the ability to control the entire operating cycle of the battery.

It’s not difficult to solder the parts yourself, but first check with a tester. If all the parts are in good order, you can make the assembly according to the diagram. The tester's nickname is LED output. We determine the low voltage output from six to eleven volts.

This is a red LED. From eleven to thirteen volts – yellow. More than thirteen - there will be a green LED. The circuit has a simple set of parts and works reliably.

Interesting! The battery supplies a certain voltage to the LED. It lights up. This is how we determine the beginning and end of battery charging.

If you don’t have any components, then you need to look at similar diagrams on the Internet and modify the device yourself. The circuit will also reliably show the battery current charge indication.

For a car, it is important that the circuit does not work all the time, but only when the driver is behind the wheel. It is recommended that after finishing the work with your own hands, you mount the resulting device under the steering wheel and connect it to the ignition switch. In this case, the indicator will only work when the car ignition is turned on.

We see that after finishing the work, you can create a battery charge indicator that is convenient and necessary for reliable operation of the car with your own hands. The cost of such a product will not be high.

Important! The reliability of the indicator and the convenience of its placement make it possible to effectively eliminate the imperfections of designers and car manufacturers.

On the one hand, any device, be it vehicle or simple kitchen utensils, seem perfect and refined from a technical point of view. Does not require the intervention of human thought and competent hands.

On the other hand, there will always be competent “Kulibins” for whom this device seems imperfect and requires improvement and technical refinement.

Progressive technical progress is built on this. A seemingly simple, but at the same time vitally important visual indication of the process of charging a car battery, not designed by designers, found its simple development by simple admirers of the world of science and technology.

Using two resistors, you can set the breakdown voltage in the range from 2.5 V to 36 V.

I will give two schemes for using the TL431 as a battery charge/discharge indicator. The first circuit is intended for a discharge indicator, and the second for a charge level indicator.

The only difference is adding n-p-n a transistor that will turn on some kind of signaling device, for example, an LED or a buzzer. Below I will give a method for calculating resistance R1 and examples for some voltages.

The zener diode works in such a way that it begins to conduct current when a certain voltage is exceeded on it, the threshold of which we can set using R1 and R2. In the case of a discharge indicator, the LED indicator should be illuminated when the battery voltage is less than required. Therefore, an n-p-n transistor is added to the circuit.

In this case, the charge indicator will be constantly on when the voltage is greater than what we defined with R1 and R2. Resistor R3 serves to limit the current to the diode.

It's time for what everyone likes best - math

I already said at the beginning that the breakdown voltage can be changed from 2.5V to 36V via the “Ref” input. So let's try to do some math. Let's assume that the indicator should light up when the battery voltage drops below 12 volts.

The resistance of resistor R2 can be of any value. However, it is best to use round numbers (to make counting easier), such as 1k (1000 ohms), 10k (10,000 ohms).

We calculate resistor R1 using the following formula:

R1=R2*(Vo/2.5V – 1)

Let's assume that our resistor R2 has a resistance of 1k (1000 Ohms).

Vo is the voltage at which breakdown should occur (in our case 12V).

R1=1000*((12/2.5) - 1)= 1000(4.8 - 1)= 1000*3.8=3.8k (3800 Ohm).

That is, the resistance of the resistors for 12V looks like this:

And here is a small list for the lazy. For resistor R2=1k, resistance R1 will be:

5V – 1k
7.2V – 1.88k
9V – 2.6k
12V – 3.8k
15V - 5k
18V – 6.2k
20V – 7k
24V – 8.6k

For a low voltage, for example, 3.6V, resistor R2 should have a higher resistance, for example, 10k, since the current consumption of the circuit will be less.

Why monitor your battery's condition?

In the table you can see the freezing temperature of the electrolyte, depending on the degree of charge of the unit.

Dependence of the freezing temperature of the electrolyte on the state of charge of the battery
Electrolyte density, mg/cm. cube	Voltage, V (no load)	Voltage, V (with load 100 A)	Battery charge level, %	Electrolyte freezing temperature, gr. Celsius
1110	11,7	8,4	0,0	-7
1130	11,8	8,7	10,0	-9
1140	11,9	8,8	20,0	-11
1150	11,9	9,0	25,0	-13
1160	12,0	9,1	30,0	-14
1180	12,1	9,5	45,0	-18
1190	12,2	9,6	50,0	-24
1210	12,3	9,9	60,0	-32
1220	12,4	10,1	70,0	-37
1230	12,4	10,2	75,0	-42
1240	12,5	10,3	80,0	-46
1270	12,7	10,8	100,0	-60

What indicators exist

Many batteries, especially maintenance-free ones, have a built-in sensor (hygrometer), the operating principle of which is based on measuring the density of the electrolyte.

Electronic devices are much more convenient for monitoring the condition of the battery.

Types of battery charge indicators

Automotive stores sell many of these devices, differing in design and functionality. Factory devices are conventionally divided into several types.

By connection method:

to the cigarette lighter socket;
to the on-board network.

By signal display method:

analog;
digital.

The principle of operation is the same, determining the battery charge level and displaying information in a visual form.

Schematic diagram of the indicator

How to make a battery charge indicator using LEDs?

Here is a diagram to understand how the LED battery charge indicator works. This portable model can be assembled “on your knee” in a few minutes.

D809– a 9V zener diode limits the voltage on the LEDs, and the differentiator itself is assembled on three resistors. This LED indicator is triggered by current in the circuit. At a voltage of 14V and above, the current is sufficient to light up all the LEDs; at a voltage of 12-13.5V they light up VD2 And VD3, below 12V - VD1.

A more advanced option with a minimum of parts can be assembled using a budget voltage indicator - chip AN6884 (KA2284).

Circuit of LED battery charge level indicator on voltage comparator

The circuit operates on the principle of a comparator. VD1– a 7.6V zener diode, it serves as a reference voltage source. R1– voltage divider. During the initial setup, it is set to such a position that all LEDs light up at a voltage of 14V. The voltage supplied to inputs 8 and 9 is compared through a comparator, and the result is decoded into 5 levels, lighting the corresponding LEDs.

Battery charging controller

To monitor the condition of the battery while the charger is operating, we make a battery charge controller. The device circuit and components used are as accessible as possible, while at the same time providing complete control over the battery recharging process.

This is a universal monitoring circuit that can be used for both high-power car batteries and miniature lithium batteries.

An LED indicator of the charge level of a conventional or rechargeable battery, where all thresholds are set using potentiometers, can be assembled according to the diagram given in this material. A huge plus is that it works with batteries from 3 to 28 V.

Low battery indicator circuit

The light-emitting diode indicators themselves are various types and recommended colors are shown on the diagram itself. Due to differences in forward voltage drop, current limiting resistors must be adjusted to achieve best performance and uniformity of luminescence. According to the circuit, R18-R22 are proposed to be the same resistance - note that these resistors do not have to be equal in the end. However, if they are all the same color, one resistor value will be sufficient.

LED color - charge level

Red: from 0 to 25%
Orange : 25 - 50%
Yellow : 50 - 75%
Green : 75 - 100%
Blue: >100% voltage

Here the LM317 acts as a simple 1.25V reference. The minimum input voltage must be a couple of volts higher than the output voltage. Minimum input voltage = 1.25 V + 1.75 V = 3 V. Although the LM317 has a datasheet minimum load of 5 mA, no instance has been found that would not function at 3.8 mA. It is resistor R5 (330 Ohms) that provides the minimum load.

During the tests, the charge level of the 4.5 V battery was assessed, and it is for this that the voltages in the diagram are given. The setup goes like this: first, the response voltage of each comparator must be determined in accordance with the battery discharge level, then the voltage must be divided by the division coefficient of the voltage divider. So, for a 4.5 V battery, it looks like this:

Threshold voltage

4.8V 1.12V
4.5V 1.05V
4.2 0.98V
3.9V 0.91V

Operation of the battery status indicator

The LM317 U3 chip is a 1.25 volt reference voltage source. Resistors R5 and R6 form a voltage divider, which reduces the battery voltage to a level that is close to the reference voltage. Element U2A is an amplifier, so no matter how much current this node draws, the voltage remains stable. Resistors R8 - R11 provide high resistance to the comparator inputs. U1 consists of four comparators that compare the reference voltage of the potentiometers with the battery voltage. Op-amp LM358 U2B also works as a kind of comparator that controls a low-order LED.

At the boundary voltage values, the LEDs may not shine clearly; as a rule, flickering occurs between two adjacent LEDs. To prevent this, a small amount of voltage is positive feedback added via R14 - R17.

Testing the indicator

If testing is performed directly from the battery, please note that reverse polarity protection is not provided. It is better to initially connect the power circuit through a 100 Ohm resistor to limit possible malfunctions. And after determining that the polarity is correct, this resistor can be removed.

Simplified version of the indicator

For those who want to build a simpler device, the U2 chip, all the diodes and some resistors can be eliminated. We advise you to start with this version, and then, after making sure normal operation, gather full version battery low indicator. Good luck with the launch everyone!